A HELL engraving stylus, also called HELL diamond stylus, is a precision tool used in the rotogravure printing process for the rotogravure industry. It is a small, pointed tip made of diamond, which is renowned for its hardness and durability.
In rotogravure printing, the diamond stylus with wing is used to engrave fine lines and details onto a cylinder or plate. The stylus is attached to a mechanical device that moves it along the surface of the cylinder or plate in a controlled manner. As the stylus moves, it removes a thin layer of material, creating the desired image or pattern.
The diamond stylus for rotogravure industry is crucial for achieving high-quality prints with fine details, sharp edges, and accurate reproduction of images and text. The hardness and sharpness of the diamond allow it to create precise and consistent engraving, ensuring the reproduction of intricate designs and high-resolution images.
The use of 4K diamond styli in the rotogravure industry helps achieve high print quality, efficiency, and productivity in applications such as packaging printing, labels, magazines and commercial printing.
Diamond styli are available in different shapes, sizes, and tip geometries to suit specific rotogravure applications and printing requirements.
There're various types of engraving styli including HELL Gravure System, OHIO Gravure System and MDC Gravure System. As a professional diamond stylus supplier, with more than 20 years of experience, strong production capacity and first-class materials, our diamond stylus can meet the engraving requirements of various products, especially high-end cylinder engraving.
Engraving stylus Series:
Standard Series, PISA Series, Honeycomb Series
Engraving stylus Degrees:
The common degree range is from 90° to 160°, and other degrees can be customized.
Engraving stylus material:
Diamond: Natural Diamond (ND) and Synthetic Diamond (MCC/MCD)
Holder: Specialized Aluminum Alloy
Main advantages:
1. First-class ND and Advanced Synthetic Diamond
2. State-of-the-art Colorful PISA Engraving Stylus with Symmetrical Aperture
3. Long Life Span
4. Short Lead Time
5. Complete Product Series
What makes our diamond stylus different?
● Choose raw materials with excellent quality which keeps our engraving stylus with the longer lifetime.
● Applicate advanced diamond cutting, machining and blade passivation technology, decrease the breaking risk reach the minimum.
● Expert technicians and a strict quality management system ensure maximum precision within narrow tolerance limits. This ensures the consistency of our products and get plate-making factory's cylinders excellent reducibility.
● Engraving stylus holder with advanced electroplating technology makes engraving stylus beautiful and easy to recognize.
● Each diamond tipped stylus has a unique security code(S/N) which you can check its details in our after-sales system.
Applicable machine:
HELL engraving stylus with wing is suitable for 4KHZ frequency electronic engraving machine, just like: HELL-304, MDC, DYM, Apollo and some other Gravure machines.
Attentions:
When you install the electronic engraving stylus, please don't touch the diamond cutting edge directly with your hands or other objects. If you need to wipe stylus, please use isopropyl alcohol, acetone & a lint free cloth or an elder pith. If you need more aggressive cleaning in order to remove a particular contaminant, please contact us.
Broken Engraving Stylus
The engraving stylus may break for various reasons.
1.The cutting diamond hits hard particles in the copper or the cylinder grinding residue (abrasive grit) or porous points (cavities) in the copper, such as coarse copper structure.
2. Attempts to clean the Engraving stylus with a brush or fingers. Diamonds are generally known for their hardness and strength, but even slight contact can result in damage and destruction and render the stylus unusable.
3.Attempts to clean with compressed air are just as dangerous for the stylus. If a particle of abrasive grit or dust strikes the cutting edge of the stylus at great speed, it will destroy the cutting edge. Furthermore, it is also possible that a blast of compressed air could blow copper burr into the bearings of the engraving system which would then have a detrimental effect on the stylus damping.
① After-sales services
Diamond tool care is extremely important. If tool cleaning is needed, wipe the diamond tools carefully using isopropyl alcohol, acetone & a lint free cloth or an elder pith. If you need more aggressive cleaning in order to remove a particular contaminant, please contact us.
② Quality Assurance
Litian Century Diamond Tools is equipped with advanced inspection equipment and trained inspection personnel which assure us carry out inspections during each process.
At the same time, every single tool can be sent to our customers after the professional inspection by Quality Control Center.
③ Repair Service
For the multi-way tools which can be repaired, we can bring your diamond tools back to "new tool" condition in a very short turnaround time. An after-sales service system is available which can let you know the condition of your repaired tools in real time.
④ Packages:
The white box for ≤110° stylus
The blue box for 110° -130° stylus
The red box for ≥130°stylus
⑤ Delivery
We can deliver your goods by air, DHL, FedEx and other ways your need.