Burr cutter, also called scraper, is a precision diamond tool, which is installed on the electric carving machine to remove the copper shavings carved out by the engraving stylus.
Burr Cutter, Engraving Stylus and Sliding Shoe are precision diamond tools for Rotogravure plate-making industry. All of these diamond tools are mounted on the Engraving machines.
The burr cutter can remove the burrs produced during engraving which play an important role in the rotogravure industry, it helps achieve high print quality, efficiency, and productivity in applications such as package printing, labels, magazines, and commercial printing.
Burr cutters are available in different engraving machines to suit specific structure.
We can produce all kinds of Burr cutter for HELL gravure systems, OHIO gravure systems and MDC gravure systems. With more than 20 years of experience, strong production capacity and first-class materials, our burr cutter can meet the requirements of various products.
HELL series burr cutter includes:
HELL Burr Cutter and HELL Sprint III 12KHZ Burr Cutter
Main advantages:
1. First-class ND and Advanced Synthetic Diamond
2. Long Life Span
3. Short Lead Time
4. Complete Product Series
5. Advanced Equipment
What makes our Burr cutter different?
● Choose raw materials with excellent quality which keeps our Burr cutter with the longer lifetime.
● Expert technicians and a strict quality management system ensure maximum precision within narrow tolerance limits. This ensures the consistency of our products and gets plate-making factory's cylinders excellent reducibility.
● Each product has a unique security code(S/N) which you can check its details in our after-sales system.
● Inspection methods: We found the possibility to examine the quality of our burr cutters to meet the highest technical requirements.
● Under the interference microscope we find out paralleled the light lines, more effective the Burr cutter.
Applicable Machine:
HELL burr cutter is suitable for electronic engraving machine, just like: Helio Gravures K500, K405, K305, K500C, K50C, K55C, K5, K5SMART and some other Gravure machines.
HELL Sprint III (12KZ)Burr Cutter installs in electronic engraving machine, just like: K500 G3、K500 G3 XL、K5 SMART XXL、K500 XL、K800 G4、K5 XL.
Attentions:
The installation of the scraper is very important, and the scraper needs to be adjusted to the correct position.
Adjustment Steps:
1. Use screws 3, 4, 5, 6, 7 to fix the scraper.
2. Apply blue oil to the cylinder and slide it with the diamond of the scraper to determine which side of the diamond touches the cylinder first.
3. Loosen screw 1 first. If the right side of the scraper diamond contacts the cylinder first, adjust the screws 2 counterclockwise; if the left side of the scraper diamond contacts the cylinder first, adjust the screws 2 clockwise. It should be noted that after each adjustment, the screw 1 should be fixed and then check whether the scraper is levelled.
4. After adjusting the scraper, carve out a test cut block on the cylinder. Then apply blue oil on the scraper diamond and align it with the test cut block, gently lean against it and then exit, check whether the last row of cell dots of the test cut block is in the center of the diamond slope (as shown in Figure 1), if it is in the center of the scraper diamond, the scraper adjustment is completed.
If the last row of cell dots of the test cut block is not in the center of the scraper diamond proceed to the next step.
It should be noted that when applying blue oil, do not move the left and right direction of the engraving head, only backward to separate the engraving head from the cylinder.
5. If the last row of cell dots of the test cut block is not in the center of the scraper diamond, loosen screws 3, 4 and 5 slightly and loosen screws 6 and 7 just enough to move the scraper. And then adjust screws 6 and 7 to move the center of the scraper diamond slope to the last row of cell dots of the test cut block, and lock screws 3, 4 and 5. Repeat the second step until the adjustment is complete.
① After-sales services
Diamond tool care is extremely important. If tool cleaning is needed, wipe the diamond tools carefully using isopropyl alcohol, acetone& a lint free cloth or an elder pith. If you need more aggressive cleaning in order to remove a particular contaminant, please contact us.
② Quality Assurance
Litian Century Diamond Tools is equipped with advanced inspection equipment and trained inspection personnel which assure us carry out inspections during each process.
At the same time, every single tool can be sent to our customers after the professional inspection by Quality Control Center.
③ Repair Service
For the multi-way tools which can be repaired, we can bring your diamond tools back to "new tool" condition in a very short turnaround time. An after-sales service system is available which can let you know the condition of your repaired tools in real time.
④ Packages
We customize special packaging box for the tool, in line with the mechanical structure of the human body, that is, convenient disassembly and safe.
⑤ Delivery
We can arrange delivery your goods by air, DHL, FedEx and other ways your need.
Our products enjoy a great reputation for its good surface finish, high precision and complete product variety. We serve the customers from USA, Mexico, Germany, Belgium, Russia, South Africa, Egypt, India, Pakistan, Korea, Japan and all Southeast Asian countries.